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05 — Services

Plant Engineering

Plant Engineering

A complete range of plant design services, focused on EPCs and clients.

iGent offers a complete range of plant design services for various industries, with a focus towards EPCs and clients in the process industries. Our capabilities span the creation of intelligent P&IDs from existing paper drawings or static CAD files, 3D modelling of equipment, piping, structures and instrumentation using plant design software, and extraction of detailed construction drawings and documents.

Project Setup

  • Creation of database schemas
  • Site ID creation for work-share projects

Creation of Intelligent P&IDs

  • Project setup & database customisation
  • Intelligent P&IDs
  • Report customisation
  • Report extraction — equipment, valve, line & instrument list, and piping MTO
  • Configured reports in Excel, Word & PDF formats

3D Customisation

  • Piping specifications (ANSI, DIN, IS)
  • Piping specialty and instrument components
  • Piping assemblies
  • Site supports

Design Review

  • Design review file
  • Resolving design review and 3D models review comments

3D Modelling

  • Equipment modelling
  • Structural modelling
  • Piping modelling
  • Raceway modelling
  • HVAC modelling
  • Physical supports modelling
  • Model data migration
  • Model export to AutoCAD

Extraction of Drawings

  • Structural drawings
  • Piping general arrangement drawings
  • Pipeline isometric drawings
  • Material take-off
  • Pipe support drawings
  • Spool drawings

Extraction of Reports

  • Equipment / nozzle list
  • Line list & valve list
  • Instrument list
  • Material take-off for piping
  • Interference reports

iGent provides mechanical static equipment engineering services which involve the design and analysis of pressure vessels, storage tanks, heat exchangers and process columns — for customers across petroleum refineries, chemical plants, petrochemical plants, power plants and wastewater plants.

  • Design of pressure vessels as per ASME Section VIII, BS and IS
  • Heat exchanger design as per TEMA
  • Storage tank equipment as per API 620 / 650
  • Design of distillation columns
  • Preparation of IBR calculations for statutory approval
  • Preparation of equipment GA drawings
Industrial static equipment and pressure vessels

We provide stress analysis support.

  • Stress calculations and flexibility analysis of critical piping systems
  • Stress analysis of piping connected to stationary equipment (pressure vessels, tanks, HP/LP heaters, deaerators, drums)
  • Stress analysis of piping connected to strain-sensitive equipment (turbines, pumps, compressors)
  • Critical piping support application, calculation and design — constant & variable spring hangers, studs, rod hangers
  • Secondary steel calculation for piping supports suiting the site structure
  • Impulse / water hammer analysis
  • Complete static & dynamic analysis of piping systems
  • Pressure drop calculation
Complex industrial piping system

iGent provides civil design, structural design and analysis — verification of structural concept design for strength adequacy and weight optimisation, ensuring compliance with industry-specific codes and regulations. We provide comprehensive structural design and analysis solutions, working closely across disciplines to develop an integrated design, and are able to analyse structures of any complexity on demand with advanced engineering software.

Structures & Foundations

  • Industrial buildings
  • Foundations design
  • New additions & refurbishing
  • Concrete and steel
  • Concrete rafts, pilings, drilled piers and caissons

Specialised Structures

  • Bridges, trusses & space frames
  • Material handling systems
  • Tankage and storage bins
  • Container cranes & rotary rail car tippers
  • Rail loading facilities

Retaining & Earth Structures

  • Retaining walls
  • Reinforced earth designs
  • Blast-resistant structures

Analysis

  • Mechanical components
  • Wind & seismic analysis

iGent provides CAD drafting services for preparation of as-built drawings of existing plant. With technical expertise across converting paper to CAD with high precision and consistent quality, and extensive quality checking prior to delivery of CAD drawings to clients.

  • Conversion of paper to Auto CAD drawings
  • Hand sketch to CAD conversion
  • Blueprint to CAD conversion
  • PDF, TIFF, JPEG and scanned drawing conversion
  • CAD redrafting and conversion, adding dimensions to scale
  • Site 3D Scan
Engineering drafting and technical drawing work